Our Build

Diary

Kitchen time

We’ve spent a long time designing our own kitchen and almost as long trying to find a custom manufacturer to make it for us. We contacted a lot of companies and were surprised at how average a lot of them were, in particular their customer service.

However after a lot of research I found DL Cabinetmaking out in East Tamaki. Kylie and I popped out to meet owner Dean Lucas this week and we instantly gelled with him. He grasped our concept immediately and added a lot of extra ideas. We’re so excited to be working with Dean and his team. And he’s also going to be making a lot of other custom features in our home, from the bathroom vanities and laundry through to our internal doors, wardrobes and living room cabinets.

The DL Cabinetmaking factory in East Tamaki

The DL Cabinetmaking factory in East Tamaki

Kylie talking to DL Cabinetmaking's owner Dean Lucas about kitchen options for our house.

Kylie talking to DL Cabinetmaking’s owner Dean Lucas about kitchen options for our house.

Dean in action, plying his skills to make a custom vanity for another customer.

Dean in action, plying his skills to make a custom vanity for another customer.

Can't wait to see our kitchen cabinets being made in here.

Can’t wait to see our kitchen cabinets being made in here.

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Meanwhile on the bedroom side

It’s a different story over on the bedroom side as the sub-floor is speeding ahead. It’s really awesome to be able to walk around on the floor and see what our views will be like from each room. And so far it’s just how we imagined it! Yay :)

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Mud. Lots Of It.

So the weather has been pretty crappy for the past few weeks. And it’s held construction up a lot. While the bedroom pod has been able to speed along, it’s been a different tale on the living room side.

Things turned into a boggy mess as the huge piling rig churned up the already waterlogged soil where our garage area will be. Then it’s rained for about 3 weeks since, meaning the builders haven’t been able to do the footings for our retaining walls. One of the retaining walls is also acting as a foundation for the house, so that has then meant the sub floor can’t be built and so on and so on.

The unfortunate consequence of this is our Formance SIPs panels will now go up in two stages. The bedroom side first, followed by the living room side as soon as possible after that. Ever since we heard that the walls of our house could go up in a day with the Formance SIPs system, we’ve been eagerly awaiting that day to happen. Ready to pull out the picnic blanket and watch our house appear at an unbelievable speed. Alas, it’s not going to happen that way, but we’ll still have the satisfaction of the bedroom side going up in a matter of hours, then the living room – just at a different date. However because of the speed of construction using Formance SIPs, we’ll catch up a huge amount of time and hopefully be back on track with the overall construction schedule soon.

Yikes, a lovely muddy mess under our living pod!

Yikes. A lovely muddy mess under our living pod.

 

Wish we'd actually ordered a swimming pool.

Wish we’d actually ordered a swimming pool.

 

Yep. Looks like the perfect spot for a driveway to go.

Yep. Looks like the perfect spot for a driveway to go.

 

Finally a spell of fine weather helped dry things out a bit.

Finally a spell of fine weather helped dry things out a bit.

 

Our earthworks contractor Stu starting to make things look pretty again.

Our earthworks contractor Stu starting to make things look pretty again. While on the opposite side you can see the bedroom pod is speeding along with bearers in and the subfloor well underway.

 

Piles, piles and more piles

We have piles. Lots of them! Was awesome to watch the Ground & Pound boys thump 50 odd poles into the ground and see the first parts of our house emerge from the ground.

Pre drilling holes for our piles to go into over on the bedroom side.

Pre drilling holes for our piles to go into over on the bedroom side.

 

Our bedroom pod tucks in below the bush perfectly.

Our bedroom pod tucks in below the bush perfectly.

 

The guys gently placing one of our piles into place.

The guys gently placing one of our piles into place.

 

Once in place, the poles were then vibrated down into the earth.

Once in place, the poles were then vibrated down into the earth.

 

Before being thumped to their final depth.

Before being thumped to their final depth.

 

There was a lot of thumping done all over the section with 50 odd piles required to hold up our house, retaining walls and driveway.

There was a lot of thumping done all over the section with 50 odd piles required to hold up our house, retaining walls and driveway.

 

Each pile had to reach a predetermined set calculated by the structural engineer. Here the guys are checking they're at the correct depth - where the 500kg driver was dropped 5 times from 1m they had to average 2mm change.

Each pile had to reach a predetermined set calculated by the structural engineer. Here the guys are checking they’re at that correct depth done by dropping the 500kg driver weight 5 times from 1m. The target set had to average a 2mm change.

 

Piles starting to go in on the living room side of the house.

Piles starting to go in on the living room side of the house.

Earthworks are a-go!

Man, things are happening pretty quickly now…as soon as Ray & Garrick had the profiles in place, the earthwork contractors, Stu & Mike, were on site working their magic as they formed our building platform, nailed the levels and put in some drainage. And after only a couple of days, she’s looking pretty sharp even if we do say so ourselves!

The first cuts being made where our cars will eventually park below the living area.

The first cuts being made where our cars will eventually park below the living area.

Forming the driveway and garage area.

Forming the driveway and garage area.

I want a go.

I want a go.

Taking shape - but there's a lot more to go yet!

Taking shape – but there’s a lot more to go yet!

The area under our living area fully excavated out - pretty deep. Will have a couple of retaining walls eventually around here, holding up the house and the banks.

The area under our living area fully excavated out – pretty deep. Will have a couple of retaining walls eventually around here, holding up the house and the banks.

One of the drains being dug by Stu and Garrick looks on.

One of the drains being dug by Stu as Garrick looks on.

The section really started to take shape after a couple of days of earthworks.

The section really started to take shape after a couple of days of earthworks.